Technology

The science of
vacuum glass,
fully explained.

Manufactured by Leadus Technology · Distributed in Canada by VIG Horizon Inc.

Vacuum insulated glass achieves what gas-filled IGU cannot: it eliminates convective heat transfer entirely. The result is a thin, single-unit panel delivering centre-of-glass performance comparable to triple glazing at 36–50 mm total thickness.

0.2mm
Vacuum gap
thickness
10⁻³
Pascal
vacuum pressure
0.40
U-Value
W/m²K · TÜV
≈0
Thermal conductivity
of vacuum
8.2mm
Total panel
thickness (4+V+4)
−35°C
Canadian climate
rated
The Physics

Three heat transfer modes.
VIG eliminates the biggest one.

Heat moves through a window system via three mechanisms: conduction through the glass and spacers, convection through the gap fill, and radiation across the gap surfaces. In conventional gas-filled IGU, convection accounts for the majority of heat loss. VIG eliminates it entirely.

Single Pane

All three modes
unconstrained

A single pane of glass is essentially transparent to heat. Conduction through the glass is high, convection on both interior and exterior air sides is uninhibited, and radiation passes freely with no Low-E coating.

Conduction
High
Convection
High
Radiation
High
5.8
U-Value · W/m²K
Double IGU

Convection reduced,
not eliminated

Two panes with an argon-filled gap reduces convection compared to air but does not eliminate it. Argon has a thermal conductivity of 0.017 W/mK — better than air (0.026), but still conducting. Gas-fill degrades over time as argon slowly escapes through spacer seals.

Conduction
Med
Convection
Med
Radiation
Med
1.6–2.8
U-Value · W/m²K · typical range
VIG 4TL+V+4T

Convection eliminated.
Radiation minimised.

Vacuum pressure below 10⁻² Pascal means there are essentially no gas molecules to carry heat. Convective transfer drops to zero. The only remaining pathways are conduction through the tiny ceramic pillar contact points, and radiation — which is dramatically reduced by the D80 double silver Low-E coating.

Conduction
Min.
Convection
Zero
Radiation
Low-E
0.40
U-Value · W/m²K · TÜV Rheinland confirmed

U-values are centre-of-glass unless noted. VIG U=0.40 per EN 673:2011 / NFRC 100-2010, confirmed by TÜV Rheinland (Report CN25TTIK, September 2025). Frame and edge effects excluded.

VIG Anatomy

Every component
has a job.

A vacuum insulated glass panel is a precisely engineered system, not simply "two panes with a vacuum between them." Each element — glass substrate, Low-E coating, ceramic pillar, metal seal, and getter — plays a critical and non-interchangeable role in the unit's lifetime performance.

OUTER PANE — LOW-E 4mm · Fully Tempered D80 Double Silver Low-E Coating — Face 3 METAL SOLDER SEAL VACUUM LAYER — 0.2mm Pressure < 10⁻² Pa · No convection possible METAL SOLDER SEAL INNER PANE 4mm · Fully Tempered · SGCC Class A 8.2mm TOTAL 4mm 0.2mm Low-E Coating D80 double silver Metal Seal Indium solder Ceramic Pillar 0.5–0.8mm dia Getter Needle type Vacuum Zone < 10⁻² Pa PILLAR DETAIL — TOP VIEW 30mm (4+V+4)

Component
functions explained.

① Fully Tempered Glass Substrates

Leadus uses fully tempered glass (minimum 90 MPa per quality standard). Glaston–Leadus cooperation announced February 2026. Must be tempered, not heat-strengthened — VIG operates under atmospheric differential pressure of ~10 tonnes/m², which fully tempered glass sustains without creep.

② Low-E Coating (Face 3)

Applied to the inner face of the outer pane. Dramatically reduces radiative heat transfer across the vacuum gap. S1.16 single silver reduces emissivity to ≈0.04. D80 double silver reduces it further to ≈0.02 — the primary reason the 4+V+4 hits U=0.40.

③ Metal Solder Seal (Perimeter)

A low-melting-point metal alloy seal runs around the full perimeter, hermetically joining the two panes. Unlike polymer or epoxy seals used in some competitors' products, metal seals are stable at extreme temperatures, do not outgas, and do not creep — rated to −35°C and 90°C.

④ Ceramic Micro-Dot Spacers (Pillars)

The only structural elements within the vacuum gap. Typically cylindrical ceramic discs, 0.5mm (micro-dot) or 0.8mm (normal) in diameter, arranged in a precise grid. Each pillar supports atmospheric pressure load at its contact point. Spacing is configuration-dependent: 25–40mm depending on glass thickness. Ceramic has very low thermal conductivity, minimising pillar-path conduction.

⑤ Getter (Needle Type)

A small chemical absorber embedded within the vacuum gap. Over the product's 15-year lifetime, trace gases can permeate through glass and the seal. The getter chemically binds these molecules, maintaining vacuum integrity without re-evacuation. Leadus uses a needle-type getter, which provides a larger reactive surface area than disc-type alternatives. No evacuation port — the unit is sealed without a visible port hole.

Pillar Technology

The structural element
inside the vacuum.

Ceramic pillar spacers are the most important performance variable within the vacuum gap. Their diameter, height, material, and grid spacing collectively determine the panel's structural integrity, optical quality, and residual conductive heat transfer. Leadus offers two pillar specifications across its product range.

Standard Pillar

Normal-Pillar

The conventional ceramic spacer used in 3+V+3 configuration. At 0.8mm diameter, the pillar contact area is small but visible at certain angles under raking light. Used where cost efficiency and structural simplicity are the primary considerations — heritage slim-profile projects with tight tolerances.

  • Diameter0.8mm
  • Grid Spacing (3+V+3)25mm
  • Contact Area per Pillar~0.50 mm²
  • Colour OptionsWhite / Black
  • MaterialHigh-density alumina ceramic
  • Pillar VisibilityPotentially visible at shallow angle
  • Configuration3TL+V+3T only
TOP VIEW — 25mm SPACING 25mm Ø0.8
Micro-Dot Pillar

Micro-Dot Pillar

The optional reduced-diameter spacer. At 0.5mm diameter, micro-dot pillars are less visible than the standard 0.8mm support at typical viewing distances. Reduced diameter also means lower per-pillar conductive heat transfer, slightly improving the overall U-value at equivalent grid spacing.

  • Diameter0.5mm
  • Grid Spacing (4+V+4)30mm
  • Grid Spacing (5+V+5, 6+V+6)40mm
  • Contact Area per Pillar~0.20 mm²
  • Colour OptionsWhite / Black
  • MaterialHigh-density alumina ceramic
  • Pillar VisibilityInvisible in normal viewing
  • Configurations4+V+4, 5+V+5, 6+V+6
TOP VIEW — 30mm SPACING 30mm Ø0.5 Micro-dot
i

Why pillars are under enormous stress. Standard atmospheric pressure is 101,325 Pa ≈ 10.3 tonnes per m². A VIG panel with 0.2mm vacuum gap has the full atmospheric differential pressing the two panes together — a 1m² panel supports over 10 tonnes of compressive load through its ceramic pillars. Fully tempered glass (not annealed, not heat-strengthened) is the production prerequisite. Glaston–Leadus cooperation was announced in February 2026.

Vacuum vs Argon

Not all gaps are
equal.

Conventional high-performance IGU fills the gap between panes with argon or krypton gas. These noble gases reduce convection compared to air. But they do not eliminate it — and their benefits degrade over time as gas slowly permeates through spacer seals. Vacuum is a fundamentally different approach.

Argon / Krypton IGU

Gas fill: reduced
but not eliminated

Noble gas fill reduces convective heat transfer compared to air — argon conductivity is 0.017 W/mK vs 0.026 for air. But gas molecules still exist, still carry heat. Convection still occurs. And over 10–25 years, argon slowly permeates through the warm-edge spacer seal, being replaced by air.

Convection persists — gas molecules carry heat; noble gas only slows it, doesn't stop it
Gas fill degrades — argon permeates through spacer seals over 10–25 year lifespan; U-value rises as air replaces argon
Thickness required — 12–16mm gas gap needed for effective convection suppression; total unit 20–44mm
Heritage incompatibility — 20–44mm total thickness cannot fit pre-war frame pockets; forces frame replacement
5–10yr
Typical effective gas-fill lifespan before meaningful performance degradation
Vacuum (10⁻² Pa)

No molecules.
No convection. Ever.

Below 10⁻² Pascal, the mean free path of any remaining gas molecule is longer than the gap itself. Molecules cannot interact with each other to transfer heat. Convective heat transfer is physically impossible — not just reduced. And vacuum, unlike gas, cannot escape.

Convection eliminated — physically impossible below 10⁻² Pa; no molecules means no convective carrier
Stable performance — vacuum cannot escape; getter absorbs permeating molecules; ΔU = 0.00 measured after accelerated aging (CTC Report WT2025E09A00265E)
Ultra-thin profile — 0.2mm gap, 8.2mm total; fits original heritage frames; no structural modification required
Metal perimeter seal — soldered glass-metal junction; interior-face surface temperature stays above typical interior dew point at Ug ≤ 0.60
15yr
ΔU = 0.00 after accelerated aging · CTC Report WT2025E09A00265E
Low-E Coating Technology

Blocking radiation.
The second line of defence.

With convection eliminated by the vacuum, radiation becomes the dominant remaining heat transfer mode. Low-E coatings reduce this by reflecting long-wave infrared radiation — the thermal energy your heating system produces — back into the building. Leadus offers two Low-E specifications across its product range.

Single Silver

Jin Jing S1.16

Single Silver Low-E · Standard Performance

A single layer of silver deposited via magnetron sputtering between anti-reflection oxide layers. Provides a strong balance of low emissivity, high visible light transmission, and solar control — the practical standard for most heritage and residential applications.

Emissivity (ε)
≈ 0.04
Visible Light Trans.
~78%
Solar Energy Trans.
~60%
SHGC (approximate)
~0.56
3TL+V+3T4TL+V+4T5TL+V+5T6TL+V+6T
Double Silver

Jin Jing D80

Double Silver Low-E · High Performance · Recommended

Two silver layers with additional anti-reflection and barrier coatings. Reduces emissivity further than single silver while improving visible-to-solar selectivity — more daylight, less solar heat gain, better winter heat retention. The coating that enables Ug = 0.40 W/m²K in the 4+V+4 configuration, as calculated by TÜV Rheinland in Report CN25TTIK-002.

Emissivity (ε)
≈ 0.02
Visible Light Trans.
~72%
Solar Energy Trans.
~40%
SHGC (approximate)
~0.38
✓ Configuration achieving Ug = 0.40 per TÜV Report CN25TTIK-002
4TL+V+4T ★5TL+V+5T6TL+V+6T
Glaston Corporation · Helsinki, Finland · Est. 1870

Why Glaston tempering is the
prerequisite for reliable VIG.

Glass flatness is the single most critical manufacturing variable in VIG production. The 0.2mm vacuum gap must be supported by ceramic pillars with sub-millimetre contact points. If the glass surface is not flat within tight tolerances, those contact points cannot support atmospheric pressure uniformly — and the vacuum seal fails. Glaston's FC500 tempering furnace delivers the world-standard for glass flatness. In February 2026, Glaston and Leadus formalised their cooperation to advance VIG manufacturing further.

Full Glaston Technology Page →
Technical Reference

Complete
specification table.

Centre-of-glass values from Leadus Technology performance declarations. Where available, independent third-party calculation (TÜV Rheinland) is noted. For project-specific calculations, contact VIG Horizon Inc.

Essential characteristic 3TL+V+3T
S1.16 · 6.2 mm
4TL+V+4T
D80 · 8.2 mm
5TL+V+5T
S1.16 · 10.2 mm
6TL+V+6T
S1.16 · 12.2 mm
6TL+V+6T
D80 · 12.2 mm
Visible light
Visible light transmittance, Tv [%]80.4 %70 %80.4 %180.2 %69.5 %
Appearance and construction
Sealing edge width — standard product [mm]10 mm10 mm10 mm10 mm10 mm
Pillar diameter — standard product [mm]0.8 mm0.8 mm0.8 mm0.8 mm0.8 mm
Sealing edge width — optional product [mm]6 mm6 mm6 mm6 mm6 mm
Pillar diameter — optional product [mm]0.5 mm0.5 mm0.5 mm0.5 mm0.5 mm
Thermal properties
Thermal transmittance, Ug [W/(m²·K)]0.50 – 0.600.4020.50 – 0.600.500.40
Solar energy
Solar heat gain coefficient, g (SHGC)0.560.420.5610.5730.375
Shading coefficient, Sc = g/0.870.640.480.6410.660.43
Other data
Nominal thickness [mm]6.2 mm8.2 mm10.2 mm12.2 mm12.2 mm
Nominal weight [kg/m²]16 kg/m²20 kg/m²24.8 kg/m²30 kg/m²30 kg/m²
Nominal weight [lb/ft²]3.28 lb/ft²4.10 lb/ft²5.08 lb/ft²6.14 lb/ft²6.14 lb/ft²
Vacuum pressure [Pa]———1 × 10⁻³ Pa1 × 10⁻³ Pa
Maximum size [mm]1000 × 20001500 × 25001900 × 28001900 × 28001900 × 2800
Maximum size [in]39.4 × 78.759.1 × 98.474.8 × 110.274.8 × 110.274.8 × 110.2
Maximum area [m²]2.0 m²3.75 m²5.32 m²5.32 m²5.32 m²
Maximum area [ft²]21.5 ft²40.4 ft²57.3 ft²57.3 ft²57.3 ft²
Minimum size [mm]300 × 300300 × 300300 × 300300 × 300300 × 300
Glass pane thickness3 mm each4 mm each5 mm each6 mm each6 mm each
Vacuum gap0.2 mm0.2 mm0.2 mm0.2 mm0.2 mm
Tempering degreeFully temperedFully temperedFully temperedFully temperedFully tempered
Evacuation portNoneNoneNoneNoneNone
Getter typeNeedleNeedleNeedleNeedleNeedle
Condensation
Condensation risk (interior face)Low — interior surface temperature stays above typical interior dew pointVery low — Ug 0.40 keeps interior face warmLowLowVery low
Third-party documentation
Independent U-value calculation—TÜV Rheinland CN25TTIK-002———
SGCC safety glazing cert.#9744 (COMP)3#9744 (COMP)3#9744 (COMP)3#9744 (COMP)3#9744 (COMP)3
IGCC seal durability cert.#6076 (VG)#6076 (VG)#6076 (VG)#6076 (VG)#6076 (VG)
Aging / durability testCTC WT2025E09A00265E (ΔU = 0.00)CTC WT2025E09A00265E (ΔU = 0.00)CTC WT2025E09A00265E (ΔU = 0.00)CTC WT2025E09A00265E (ΔU = 0.00)CTC WT2025E09A00265E (ΔU = 0.00)
Primary application
Best fitHeritage / slim-profile restorationNet-zero / Passive House / most specifiedCommercial / curtain wallStructural / large formatsStructural / large formats · enhanced thermal

Footnotes.

  1. 5TL(S1.16) manufacturer declaration shows identical values to 3TL(S1.16) — flagged to Leadus for confirmation.
  2. Only configuration with independent third-party U-value calculation (TÜV Rheinland Shanghai, Report CN25TTIK-002).
  3. SGCC Certificate #9744 lists 3/8 in (≈10 mm) nominal thickness. Applicability to 6.2 mm, 8.2 mm and 12.2 mm configurations pending Leadus / AMS Inc. written confirmation.

Values declared by Leadus Technology, centre of glass. Window-level U-value depends on frame and installation. Pillar diameter 0.8 mm standard with 0.5 mm optional. Where "—" is shown, data is not provided in the manufacturer declaration on file.

Aging & Quality System

Performance over time,
independently measured.

ΔU = 0.00
After accelerated aging
CTC Report WT2025E09A00265E

The China Testing & Certification International laboratory subjected sealed vacuum units to an accelerated aging protocol — thermal cycling, UV exposure, and sustained temperature extremes — then re-measured centre-of-glass U-value. The change: zero.

Metal-sealed vacuum does not degrade the way argon fill does. The getter continues to absorb trace permeating molecules. The pillar grid stays in place. The thermal credential measured on day one is still valid at year 15.

Leadus quality system — Current ISO certification
ISO 9001
Quality Management System
Valid 4 Jun 2026 – 3 Jun 2029
ISO 14001
Environmental Management
Valid 4 Jun 2026 – 3 Jun 2029
ISO 45001
Occupational Health & Safety
Valid 4 Jun 2026 – 3 Jun 2029

Certificates issued to Hebei Leadus Technology by CTC (China Testing & Certification International Group). PDFs are available on the Certifications page.

Next Step

Specify with
confidence.

Download the full technical data sheet or request a project-specific specification package — U-value calculations, SGCC documentation, TÜV Rheinland thermal data. In English or French, within 48 hours.